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    Foam Case Inserts

    Custom Foam Case Inserts for Shipping

    Index Packaging, Inc., designs and manufactures foam inserts for hard cases to your specs here in the USA in our New Hampshire production facilities. We are experts at prototyping and sample creation for high-end case applications, including sales and sample kits, electronics, firearms, instruments, and more using any combination of polyethylene (PE), cross-linked polyethylene (XLPE), polyurethane (PU), and expanded polystyrene (EPS foam.

    Our packaging specialists will work with you to ensure that your custom foam case inserts are durable and lightweight and will absorb shock, and protect surfaces.

    We also do custom foam cutting for Pelican™ and other popular case brands in production quantities.

    • Custom foam case inserts can be made from either PU, PE, XLPE, or EPS foam or any combination of these materials.
    • Antistatic foam inserts are available in either PU (open-cell) or PE (closed-cell) foam, which is ideal for protecting sensitive circuit boards, resistors, computer chips and other electronics. Static dissipative cross-linked foam is available as well.
    • Convoluted (egg crate) foam inserts can be designed to stabilize and control product movement, cushion, resist impact, and protect against breakage.
    • EPS foam can be custom shaped to suit almost any need. 

    We will work with you to design and recommend the best foam case insert based on:

    • The fragility of your product.
    • Handling, temperature, and transportation conditions.
    • Cushioning requirement calculations.
    • Vibration assessments.
    • Product design considerations.

    Get pricing, ask questions, or schedule an on-site visit by using the Request Quote form, or call to speak with a packaging specialist at 603-509-2506, Monday-Friday, 7:30 am-4:30 pm Eastern Time.

    REQUEST QUOTE

    Foam Case Insert Portfolio

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    Send us your questions, specs, photos, or drawings.

    Proudly Made in the USA

    Index Packaging was built on a foundation of service and quality that puts us among the leaders in the packaging industry. As a closely held corporation with more than 200 hardworking and dedicated employees at five facilities in New Hampshire—encompassing more than 290,000 square feet of manufacturing and warehouse space—you can count on us for the experience and flexibility needed to make quick and intelligent decisions to meet your requirements efficiently and on time, no matter how small or large the project.