Foam Box Inserts

Foam Packaging

Custom Foam Box Inserts

Give your products the protection they deserve with custom foam inserts for boxes made in the USA at our New Hampshire production facilities. In-house design and prototyping services are available at no cost to qualified buyers, with samples delivered in 1-3 days and designs in 3-5 days. Ask about our responsive lead times to meet your manufacturing needs. We can also provide corrugated shipping boxes and logo imprinting for a complete packaging solution.

Our experienced foam packaging specialists will work with you to recommend, design, and fabricate the best type of foam box inserts, end caps, trays, or liners based on:

  • The fragility of your product.
  • Handling, temperature, and transportation conditions.
  • Cushioning requirement calculations.
  • Vibration assessments.
  • Product design considerations.
  • Presentation aesthetics for branding.

Index Packaging fabricates custom-cut foam inserts using any combination of polyurethane, polyethylene, and expanded polystyrene foam here in our own production facilities to meet your specifications, ensuring your packaging will absorb shock, protect surfaces, and provide cushioning during transit.

Minimum order quantities (MOQs) vary depending on foam type, thickness, density, part size, and overall design complexity. Tooling requirements and fabrication methods may also impact order minimums. Once we have a general outline of your project — including dimensions, material preferences, and estimated usage — one of our Packaging Specialists will provide a clear and accurate MOQ tailored to your application.

Get pricing, ask questions, or schedule an on-site visit by using the Request Quote form, or call to speak with a packaging specialist at 603-652-4406 and select #2, Monday-Friday, 8:00 am-3:30 pm Eastern Time.

REQUEST QUOTE

Foam Box Insert Portfolio

  • Custom boxes with foam inserts
  • Box insert made from senflex polyethylene
  • custom foam shipping box insert
  • Foam box inserts for shipping
  • Styrofoam packaging inserts
  • Custom styrofoam packaging inserts for glass bottles
  • Custom foam shipping inserts
  • Foam inserts for packaging
  • Foam inserts for boxes
  • Custom foam packaging inserts
  • Custom foam inserts for packaging
  • Custom packaging foam inserts
  • Custom foam box inserts
  • Packaging box with foam insert
  • Custom foam insert
  • Custom foam packaging solution
  • Box inserts - polyethyene
  • Custom foam insert for tin box
  • Custom styrofoam packaging box inserts
  • Custom box inserts
  • Styrofoam inserts
  • styrofoam box inserts
  • Custom foam packaging
  • Custom foam inserts for boxes
  • Styrofoam insert for box
  • Custom foam inserts for boxes
  • foam box inserts
  • Custom styrofoam box inserts
  • Foam inserts for boxes
  • Custom box with foam insert
  • styrofoam insert for box
  • Custom foam inserts for boxes
  • Shipping boxes with foam inserts
  • Custom packaging box inserts
  • Custom foam inserts wood box
  • Custom box foam inserts
  • Foam cutouts for packaging
  • Foam inserts for boxes
  • Custom foam inserts
  • Custom box inserts
  • Custom packaging boxes with foam inserts
  • Custom box foam inserts

Get a Quote

Send us your questions, specs, photos, or drawings.

Proudly Made in the USA

Index Packaging was built on a foundation of service and quality that puts us among the leaders in the packaging industry. As a closely held corporation with more than 200 hardworking and dedicated employees at five facilities in New Hampshire—encompassing more than 290,000 square feet of manufacturing and warehouse space—you can count on us for the experience and flexibility needed to make quick and intelligent decisions to meet your requirements efficiently and on time, no matter how small or large the project.