Custom Foam Packaging

We offer custom protective foam packaging solutions for shipping boxes to meet your unique protection requirements. In-house design and quick prototyping services are available at no cost to qualified buyers. Ask about our responsive lead times to meet your manufacturing needs. Made in the USA in our New Hampshire manufacturing facilities.


Simply let us know all the specifics of what you are trying to package and how you'll use the product. We'll make recommendations to best meet your needs and budget. Ask us about corrugated shipping boxes for a complete packaging solution.

For assistance and estimates, call Tammy at 603-641-9814 ext. 352 or use the form to email us!


We design and manufacture custom packaging to protect:

  • Analytical instruments
  • Aquaculture
  • Artwork
  • Audio/Visual equipment
  • Cabinets
  • Cable & wire
  • Cigars
  • Electrical components
  • Electronics
Custom Foam Packaging Insert
  • Firearms
  • Flowers & plants
  • Framed artwork
  • Fresh fruit & food products
  • Furniture
  • Gift baskets
  • Glassware
  • Industrial equipment & supplies
Custom Foam Packaging Sample
  • Investment castings
  • Lighting
  • Medical devices, products & supplies
  • Music instruments
  • Optical components
  • Parts & accessories
  • Pharmaceuticals
Custom Polystyrene Foam Packaging Insert
  • Precision tools
  • Prosthetics
  • Refrigerated food products
  • Safety equipment
  • Sales kits
  • Sheet metal
  • Windows
  • Wine & liquor
Custom Foam Vial Tray Insert

Choose soft or rigid foam for lightweight cushioning efficiency, cleanliness, and workability. We fabricate foam boxes and inserts using expanded polystyrene foam (EPS), polyethylene foampolyurethane foam, anti-static foam and convoluted foam (a.k.a. egg-crate foam.)

If you aren't sure about the pros and cons of each type of material, our packaging designers can advise you. We take pride in the no-nonsense, direct way that we provide practical solutions for your protective packaging challenges. Or visit our foam specification page.

Every custom foam packing project is different and involves an evaluation of the existing packaging, any challenges or issues attached to it, and/or any new packaging requirements. The selection of the proper custom foam padding materials and the fine-tuning of the physical performance of “in-the-box” packaging materials design is made possible only by a comprehensive examination of the project's specifications.

Example of Custom Packaging from Concept to Completion

Custom EPS Foam Box Inserts

"I was in need of custom packaging which included inserts to protect my product which ships in glass jars.

Not only was it important that the packaging protect my product but it also needed to look nice.  My cupcake jars are shipped as gifts 90% of the time.

I deal with many vendors and most, quite frankly, are terrible at returning calls, following up with emails and just being generally courteous.

I have been thrilled with the level of service and professionalism I have received from the team at Plasitfoam.

I never have to wait endless days for a return email or phone call. Tammy (my rep) responds to me immediately each and every time. She’s patient, concerned and happy to help in any way she can.

I simply cannot say enough good about the quality of the product and the people who make up this business. They’re wonderful!  I highly recommend this company.

Thank you so much!"

Tracey N.

Cohasset, MA